SIEMENS RETROFIT OF SCHIESS 40DS CNC VERTICAL BORER

The project comprised a full Siemens Retrofit of a large Schiess 40DS CNC Vertical Borer.

 

Mechanically, the machine was in quite good condition, other than the machine hydraulics; as such, the only remedial mechanical work was to replace entirely the machine hydraulic & hydrostatic systems.

Electrically, the machine has been retrofitted with a new Siemens Sinumerik ONE Control, new Siemens DC Spindle Drives to both the Table and Live Milling Spindle, new Digital Axis Servo Motors & Drives (X, Z and C) and a new Electrical Cabinet, complete with all new control gear; in addition, the machine was completely re-wired.

MACHINE SPECIFICATION

  • Schiess Froriep 40DS Vertical Borer
  • Elevating Rail
  • Table diameter: 3,500mm
  • Max. Turning dia: 4,000mm
  • Table Drive: 71Kw
  • Full ‘C’ Axis (0.001° Increments)
  • Live Milling Spindle: 22Kw
  • Hydrostatic Ways to X & Z Axes
  • Hydrostatic Bearings to main Table

COMMENTS

This machine is key to our Clients entire production process; however, unreliability of the old CNC & electrics regularly caused severe bottlenecks in their manufacturing programme.

Not only has the CNC Retrofit drastically improved machine availability, but the re-integration of the C Axis Capability & Live Spindle (which had not functioned for many years) has significantly increased our Clients manufacturing capability

WE PROVIDE

  • Electrical Interface Design
  • PLC Software Design
  • Electrical Panel Build
  • Pre-installation Testing
  • Site Installation
  • Commissioning
  • Testing to agreed Acceptance Criteria
  • User & Maintenance Training
  • Full Documentation
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